Tuesday, June 16, 2009

Prefinishes: The 'No-Name' Construction Phase

After the structural framing stage and the installation of the preliminary -- or "rough" -- plumbing, electrical, and heating and cooling components are complete, there is a no-name phase of construction we'll call the "prefinishes."


The reason this stage of the process has no common name is because several different activities -- by several different trades -- occur during this time. All of them combine to prepare the house for the finish products to come, from flooring to trim to lighting, and are vital in the overall performance of the house. Indeed, the sum of these prefinishes is called the "thermal envelope." These critical steps include:


Housewrap. Also called an air or vapor barrier, this tough, woven sheet-like material is installed on the exterior walls around the entire house. Sections are fastened and taped together to keep water and air outside the structural frame. Housewrap protects the "thermal envelope," improving the home's energy efficiency and indoor comfort. The wrap covers the rough openings of the windows and doors. Once it is installed, we carefully cut out those openings and fold the material around the rough openings to ensure complete protection from the elements.


Windows and doors. Once the housewrap has been cut to expose the rough frame openings, we carefully install each window and door. Attention to detail is critical at this stage to make sure that the windows and doors not only operate smoothly and properly, but also deliver maximum thermal benefits. Good quality windows and glass patio doors are now designed for improved control of thermal transfer, solar heat gain, and harmful ultraviolet rays.


A home's main entry door is often a signature feature of the house. Depending on the home's design, the entry door might include windows on one or both sides (sidelights) or over the top of the door (transom), or perhaps even a glass insert in the door itself. These design elements add character to a home's design and heighten curb appeal.


At this stage, we install the garage door(s). Like windows and passage doors, garage doors have come a long way in their design options and insulating value.


Insulation. Insulation is typically installed in the exposed framing cavities of the exterior walls. Good quality insulation retards the transfer of warm and cold air through the home's structure. Insulation makes the home more energy efficient and comfortable inside.


Different insulation products are sometimes used for different sections of the house. In the walls, for instance, formed batts of fiberglass insulation are designed to fit snugly between the studs. In the attic, a loose-fill (or "blown") insulation is often more appropriate to pack the spaces between the roof framing. An expanding, spray-applied foam might be most appropriate in the slight gaps between the window and door frames and their rough openings to seal the house more completely against air infiltration and thermal transfer.


Drywall. The last of the "prefinishes" is drywall, or gypsum wallboard panels. These familiar panels are cut to fit and fastened to the framed walls and ceiling, creating a smooth surface and substrate for paint, paneling, wallpaper, and other finishes. (The floors have a wood substrate called "subflooring," which is installed during the framing stage of construction.)


Because whole and cut sections of drywall panels are pieced together, the seams between the sections must be filled and smoothed before the wall or ceiling finishes are applied. Taping the drywall joints is a process that requires several days, as multiple layers of "mud" are applied and sanded to deliver a smooth and uninterrupted substrate with no visible joints between the panels.


The completion of the "prefinish" stage creates the home's thermal envelope, fully protecting it and its occupants from the elements and from thermal transfer through the exterior walls and openings.

Thursday, June 4, 2009

Hard at Work!







Michael Zenios, son of President & CEO, Zenios Michael Zenios, came with Dad to work on last Wednesday. Michael got to tour a 3 Pillar Home, work on the computer at the model and even took a few pictures for this blog! It won’t be long before Michael Zenios is working full time in the office!

Check Out Our Website

When you get a minute, take a look at our website! Over the past few weeks have have added a gallery section with LOTS of pictures as well as pictures for most of our homes.

Special thanks to all of our homeowner’s that allowed us to take pictures of their homes as well as Christine Lamp and Emily Chapin who worked really hard to coordinate and bring this project live!

Check it out at http://www.3pillar.com/gallery.php and http://www.3pillar.com/viewAll.php

Tuesday, June 2, 2009

The Beauty of Natural Light

Walk into any new home and you'll immediately notice a big difference from many older homes: an abundance of natural light. Because of poor thermal performance, windows and glass doors in older homes were necessarily scaled down. Today's builders, however, are able to take advantage of advanced technologies, a wider range of sizes and styles, and a number of new products and creative applications to capture natural light.

For clients who prefer a modern look, glass walls are certainly possible to maximize natural light. For those preferring traditional housing design, professional builders usually work within historic housing forms to increase interior natural light. Window and door manufacturers have helped this effort by providing a wide variety of products to match traditional house styles.

For example, a roof window (or series of these units) over the center of the kitchen can bring in a tremendous amount of natural light without having an adverse impact on a traditional facade. This is especially true if that room is on the back or side of the house and thus out of view from the street. Unlike skylights, roof windows can open to vent stagnant or hot air and odors. They have a flat design, only slightly raised above the roof finish, which further reduces any intrusive appearance.

For smaller interior rooms, such as a water closet, walk-in shower, or storage area, traditional approaches to bringing in natural light are almost impossible, or at least impractical. Tubular skylights offer a solution. From a small, unobtrusive opening in the roof, light enters a tube lined with mirrors and reflective material that reflect light into the room below. These small devices pour large quantities of light into tight spaces, making them feel more spacious and comfortable.

Fixed or operable transom windows may also be used to bring natural light into interior rooms. Set above passage doors to bedrooms and bathrooms or even in interior walls, transom windows can carry natural light from rooms on the outside perimeter into otherwise dark, inner spaces.

A kitchen backsplash can be used creatively to increase natural light. Glass block or fixed panes of glass may be installed in the space between the countertop and the wall cabinets. Light is brought onto the work surface without sacrificing kitchen cabinets for a large window expanse.

When homeowners prefer traditional architectural styles, experienced home builders will assist homeowners with design and product solutions, made easier with the wide array of technologically advanced windows and doors now available. With new products to choose from and some creative design work, home owners are simultaneously able to enjoy their home style of choice and the aesthetic and cost-saving benefits of natural light.

Tuesday, May 19, 2009

Building Green: Waste Not...

When we hear the term "green building," most of us think of energy efficiency and, increasingly, healthy indoor air quality. While those are certainly central components of high-performance housing -- especially given our nation's current energy prices -- they are not the only factors that ensure a truly sustainable approach to home building.

One of the lesser-known aspects of green building is resource management. We are convinced that meticulous resource management has a tremendous impact on a sustainable environmental future. Therefore, we have adopted a two-pronged approach in our construction practices: First, we work to reduce the amount of natural resources required to build our homes and second, we strive to recycle the amount of waste ordinarily produced during construction to cut down on what is hauled away to the landfill.

Our concern is based on some startling data. Approximately 40% of the raw materials consumed in the U.S. are used in construction. Residential building, renovation, and demolition account for about 58 million tons of trash per year, representing 11% of the country's overall waste stream.
What can one builder do? We know that -- by weight and volume -- wood, drywall, and cardboard (from packaging) make up 60-80% of job site waste. Other common building materials, such as concrete and metals, are also found in significant amounts. Using our two-pronged approach, we focus our efforts on first reducing and then recycling those materials, when possible, in order to reduce landfill waste.

Reduce. The most obvious way to manage construction waste is not to create it in the first place. To that end, we practice a variety of methods that limit the amount of wood, drywall, and other products that go into a new home without sacrificing its performance, durability, or comfort.
For the structural frame, we implement "advanced" framing techniques using engineered wood products or factory-built (and quality-controlled) roof, floor, and wall components to lessen the amount of wood needed for the project. To reduce the amount of drywall, we are very precise about how much material we need and we train our crews and subcontractors to install it properly. We also work to design our houses on room-size measurements that match the dimensions of 4x8-foot drywall panels. In that manner, when a panel is cut, the remaining piece can likely be used elsewhere instead of thrown away. Cardboard is a tougher problem, because it is a common packaging material for a wide variety of products, large and small. (Think of major appliances and cabinets!). This use of cardboard is not under our direct control, but we work with our suppliers to reduce or eliminate the cardboard they use for packaging and encourage them to pick it up for recycling.

Reuse/Recycle. The market for materials that can be reused and/or recycled is growing rapidly along with the green movement. We are always on the lookout for ways to efficiently recycle the construction waste we do create. For example, we can chip lumber and lot-clearing debris into mulch, drywall into soil amendment, concrete into road bed material, and metals and cardboard into various products, among other examples. An increasing number of businesses with specialized equipment are available to perform these functions, on site.

In addition, we also look for high quality products with recycled content. By using these products, we make use of the latest science for the benefit of our homeowners while encouraging the growth of industries practicing sustainability. Our goal: homes of the highest quality for our owners and a brighter, safer, and more sustainable future for all of us and generations to follow.

Tuesday, May 5, 2009

The Savvy Homebuyer: Understanding your Builder

Let's face it: Homebuilders don't always have the best reputations. The prospect of building a new home can cause a lot of anxiety, stemming from a combination of mystery, misperceptions, myths, and illusions most people have about the homebuilding profession.

While some builders earn that reputation, the professional builder successfully exposes any preconceived notions a prospective buyer might have about the building business and the construction process. They work hard to clarify their motivations and approach to construction. They seek to view the project from the client's perspective and meet their needs and desires.
Getting to know a builder can foster a greater respect and a higher level of confidence for a company's ability to deliver a high-quality new home.

First, it is important to understand that professional builders are business people. They build homes because it's their chosen profession. Of course, like anyone, they are interested in making money; a professional builder, however, makes money honestly, and seeks to earn a reasonable profit.

Like other successful builders, we constantly refine our approach to business, adhere to predetermined building schedules, and establish reliable and lasting partnerships with building products suppliers, financial institutions, and specialty trade contractors. We live in the areas where we build and are active in our communities. We rely on a strong local reputation to continue to build our business.

Some builders, though, lack the business and communication skills to be successful, resulting in dissatisfied customers and ruined reputations that often blanket the entire industry. This is not an industry-wide scheme to separate homebuyers from their money. Rather, it's just an unfortunate slice of society that both buyers and professional builders have to endure.
Unlike almost any other industry, a builder's work is exposed to the public; while cars and washing machines are assembled in factories and seen only on the showroom floor, a house is on display from foundation to finish. This can lead to misinterpretations or misunderstandings between a builder and a homebuyer. Often, however, what looks to be incomplete or irregular during one stage of construction is quite different from the eventual finished product.

Given those circumstances it is also important to understand that builders are engaged in the home building process every day and over many years. They gain experience and have a unique perspective. They have a vision of a home's progress that extends well beyond daily progress, one that few owners can truly share or comprehend.

As a result of that perspective, a builder may occasionally appear unconcerned or take a casual approach to what a nervous homebuyer perceives to be a problem on the job site. Simply, the builder has likely seen or heard about it a million times during his career, knows implicitly how he'll deal with it (assuming it needs to be dealt with), and has significantly less emotion invested in a home than a client does.

Successful builders listen closely to their buyers' concerns, respect an owner's questions and patiently communicate solutions. They understand that building a house is a considerable emotional investment, a potential source of anxiety, and a financial risk, and work to ease those burdens.

By the same token, an informed and understanding homebuyer recognizes that the construction process is second nature to a professional builder. When both a homeowner and a builder respect each other's roles and approaches to the business of homebuilding, it fosters better and more open communication, the opportunity to develop trust, and the prospect of achieving a successful and satisfying project.